Processing: Aggregate & Minerals

Our approach.

A wide range of different industries process aggregates and minerals, but each industry often suffers from the same bulk handling and powder processing challenges. Keeping plant maintenance requirements to a minimum and safeguarding the welfare of staff are key in delivering efficient production.

We have experience helping clients who process aggregates and minerals maintain the effectiveness of key production equipment. Handling materials such as limestone, gypsum, calcium carbonate and Ground Granulated Blast Furnace Slag (GGBS) amongst others.

If you are also extracting minerals or aggregates through Quarrying and Mining or using the materials to produce Construction Products, take a look at the relevant sector pages.

 

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Solutions.

Improving Conveyors

Ensuring conveyors are cleaned effectively, properly aligned and loaded with minimal waste is key to their overall performance. Our belt cleaners, tracking rollers and sealing systems help to maximise uptime through minimising maintenance and housekeeping requirements.

Wear Protection

When transferring materials from point-to-point, it is essential to counter the effects of abrasion and impact, otherwise equipment can suffer from poor service life or high levels of maintenance. Our wear liners and bespoke wear parts are designed to ensure that you can continue to keep producing.

Flow Promotion

Hold-ups, blockages and slow moving materials can constrain the output of your plant. We offer a wide range of flow linings and vibratory products to ensure you achieve the desired throughput from key equipment, such as screens and feeders.

Controlling Dust

Dust escaping to atmosphere is a health & safety risk to staff and the wasted material can lead to production inefficiencies. So, effective dust control through high performance filtration equipment or dust tight flexible connectors on equipment such as sieves, can contribute significantly to eliminate this unwanted by-product of production.

Low Maintenance Silos

Due to their size, silos and other similar vessels are often troublesome to maintain, with working at height a regular occurrence. Ensuring that silos perform reliably can be achieved through the application of high quality equipment that’s proven to last, whether that be level control, filter units, PRVs, aerators, vibrators or armoured pipework.

Featured Product.

Starclean Conveyor Belt Cleaners

Starclean saves clients time and money by reducing conveyor downtime, wasted material, manual handling, clean-up time, dust emissions, and health and safety concerns associated with material carryback.

Manufactured by one of Europe’s most respected belt cleaner manufacturers, Starclean incorporates the ingenious twist-swing tensioning mechanism. This ensures optimal blade contact to the belt regardless of individual segment wear for excellent cleaning performance, minimal maintenance and cost effective operation.

The simplicity of the unique quick-release tensioning devices and quick-change, slot-in blade design means site staff can quickly and safely carry out tool-less maintenance. It literally takes seconds to disengage, maintain and re-tension, keeping maintenance costs and downtime to a minimum.

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Related Case Studies.

Belt Conveyor Components

Starclean Belt Cleaners

Starclean overcomes difficult conveyor cleaning problems for cement works

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Wear Linings and Flow Linings

Tega Ceralock Ceramic Wear Lining

Making ceramic more effective

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